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Powercore-V2.0
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Attempt to mitigate failure mode 

Replaced gate driver
Replaced FETs
Added input filter to gate driver
Removed input PI filter
Updated control timing to reduce initial metastability
This commit is contained in:
DragonflyPS 2024-09-19 21:56:52 -07:00
parent 85771ce2b4
commit abde93e0a7
17 changed files with 15877 additions and 125605 deletions
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2
Powercore-V2.0 Firmware/CC_Charger.c
View File

@ -39,7 +39,7 @@ uint offset_clk, offset_timing;
uint32_t default_clk_period = 133; //3.216usec
uint32_t default_limit_wait_time = 185; //3.024usec
uint32_t default_limit_on_time = 7; //0.136usec
uint32_t default_blanking_wait_time = 185; //0.112usec
uint32_t default_blanking_wait_time = 170; //0.112usec
uint32_t default_blanking_on_time = 12; //3.032usec
bool caps_charged = false;

1432
Powercore-V2.0 Motherboard/KiCAD/CHARGER_POWER_STAGE.kicad_sch
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2591
Powercore-V2.0 Motherboard/KiCAD/KiCAD Libraries/3dmodels/TDFN.3dshapes/10-WDFN_HIP2210FRTZ-T_REN.step Normal file
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60
Powercore-V2.0 Motherboard/KiCAD/KiCAD Libraries/footprints/TDFN.pretty/TDFN-10_EP_2.6x3.0mm_P0.8mm.kicad_mod Normal file
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(symbol (lib_id "POWER_RESISTOR:0R68_2512_2W") (at 185.42 50.165 0) (unit 1)
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(property "Power Rating" "2W" (at 187.325 53.975 0)
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(symbol (lib_id "0603_CAP:0.1U_50V") (at 197.485 103.505 0) (unit 1)
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(property "Datasheet" "https://www.rubycon.co.jp/wp-content/uploads/catalog-aluminum/ZLJ.pdf" (at 195.58 58.42 0)
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(property "Datasheet" "https://www.bourns.com/docs/product-datasheets/srp3212a.pdf" (at 156.21 22.86 0)
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64
Powercore-V2.0 Motherboard/KiCAD/POWERCORE-V2.0_MOTHERBOARD.csv Normal file
View File

@ -0,0 +1,64 @@
#,Reference,Qty,Value,Footprint,DNP,Manufacturer,Part Number
1,"C1, C3, C4, C5, C7, C8, C9, C15, C16, C22, C28, C29, C35, C42, C44, C47, C48, C49, C56, C65, C66, C67, C68, C69, C70, C71, C74, C75, C77, C78, C87",31,0.1U,Capacitor_SMD:C_0603_1608Metric,,Samsung,CL10B104KB8NNWC
2,"C2, C33, C40, C41, C43",5,27p,Capacitor_SMD:C_0603_1608Metric,,Yageo,CC0603JRNPO9BN270
3,"C6, C36, C38, C45, C59, C60, C72, C79, C81, C82",10,0.01U,Capacitor_SMD:C_0603_1608Metric,,Samsung,CL10B103KC8NNNC
4,"C10, C11, C12, C13, C14, C17, C18, C19, C20, C21, C25, C34, C37, C53, C57",15,4.7U,Capacitor_SMD:C_1206_3216Metric,,Murata,GRM31CC72A475KE11L
5,"C23, C24, C26, C27, C30, C32, C52, C63, C64, C73, C76, C83, C86",13,1U,Capacitor_SMD:C_0603_1608Metric,,Samsung,CL10B105KA8NNNC
6,C31,1,2200p,Capacitor_SMD:C_0603_1608Metric,,Samsung,CL10B222KB8NNNC
7,C39,1,220p,Capacitor_SMD:C_0603_1608Metric,,Samsung,CL10B221JB8NNNC
8,C46,1,27p,Capacitor_SMD:C_0603_1608Metric,DNP,Yageo,CC0603JRNPO9BN270
9,"C50, C51, C54, C55",4,100U,THT_CAPACITORS:CP_Radial_D10.0mm_P5.00mm,,RUBYCON,100ZLJ100M10X20
10,C80,1,2200p,Capacitor_SMD:C_0603_1608Metric,DNP,Samsung,CL10B222KB8NNNC
11,"C84, C85",2,470p,Capacitor_SMD:C_0603_1608Metric,,KEMET,C0603C471J1GAC7867
12,C95,1,1000p,Capacitor_SMD:C_0603_1608Metric,,Samsung,CL10B102KB8NNNC
13,"D2, D6, D20",3,SS10PH10-M3/87A,Package_TO_SOT_SMD:TO-277A,,Vishay,SS10PH10-M3/87A
14,"D3, D4",2,V2PM10L-M3/H,DIODES:DO-220AA (SMP),,VISHAY,V2PM10L-M3/H
15,"D5, D19",2,MSS1P3L-M3/89A,DIODES:D_MicroSMP_AK,,VISHAY,MSS1P3L-M3/89A
16,D7,1,MMBD7000LT3G,Package_TO_SOT_SMD:SOT-23-3,,OnSemi,MMBD7000LT3G
17,J1,1,0430450400,CONNECTORS:0430450400,,Molex,0430450400
18,J2,1,0430450822,CONNECTORS:0430450822,,Molex,0430450822
19,"J3, J4, J5",3,S2B-XH-A-1,CONNECTORS:S2B-XH-A-1,,JST,S2B-XH-A-1
20,J6,1,GSB1C41110SSHR,CONNECTORS:GSB1C41110SSHR,,Amphenol ICC,GSB1C41110SSHR
21,L1,1,330U,SMD_INDUCTORS:VLS6045EX,,TDK,VLS6045EX-331M
22,L2,1,22U,SMD_INDUCTORS:PQ2617BHA,,Bourns,PQ2617BHA-220K
23,Q1,1,DMG2301L-7,SOT:SOT-23-3,,Diodes Inc,DMG2301L-7
24,"Q2, Q7, Q11",3,DMG2302UK-7,SOT:SOT-23-3,,Diodes Inc,DMG2302UK-7
25,"Q3, Q4",2,BSZ300N15NS5ATMA1,DFN_QFN:INFINEON_TSDSON-8-25,,INFINEON,BSZ300N15NS5ATMA1
26,"Q5, Q9",2,"TK7R7P10PL,RQ",Package_TO_SOT_SMD:TO-252-2,,Toshiba,"TK7R7P10PL,RQ"
27,Q10,1,"SSM6N815R,LF",TSOP_PACKAGES:TSOP_6_2.5MM WIDTH,,TOSHIBA,"SSM6N815R,LF"
28,Q12,1,MBT3946DW1T1G,Package_TO_SOT_SMD:SOT-363_SC-70-6,,OnSemi,MBT3946DW1T1G
29,"R1, R3, R7, R9, R12, R16, R26, R38, R43, R46, R50, R56, R58, R75, R79, R82, R86, R90, R94, R97",20,10K0,Resistor_SMD:R_0603_1608Metric,,Stackpole,RMCF0603FT10K0
30,R2,1,470K,Resistor_SMD:R_0603_1608Metric,,Stackpole,RMCF0603FT470K
31,"R4, R11, R15, R20, R30, R31, R39, R49, R72, R73, R100, R101",12,1K00,Resistor_SMD:R_0603_1608Metric,,Stackpole,RMCF0603FT1K00
32,"R5, R28, R41, R53, R63, R78",6,47K0,Resistor_SMD:R_0603_1608Metric,,Stackpole,RMCF0603FT47K0
33,"R10, R18, R22, R33, R45, R47, R51, R65, R92, R96",10,100R,Resistor_SMD:R_0603_1608Metric,,Stackpole,RMCF0603FT100R
34,"R14, R23, R27, R37, R40, R60, R61, R88, R89",9,100K,Resistor_SMD:R_0603_1608Metric,,Stackpole,RMCF0603FT100K
35,"R19, R21, R25, R62, R77",5,10R,Resistor_SMD:R_0603_1608Metric,,Stackpole,RMCF0603FT10R0
36,"R24, R29",2,0R006,SMD_RESISTORS:CRE_2512_High_ohm,,Bourns,CRE2512-FZ-R006E-3
37,"R32, R64, R67",3,20K0,Resistor_SMD:R_0603_1608Metric,,Stackpole,RMCF0603FT20K0
38,R34,1,13K0,Resistor_SMD:R_0603_1608Metric,,Stackpole,RMCF0603FT13K0
39,R36,1,4K70,Resistor_SMD:R_0603_1608Metric,,Stackpole,RMCF0603FT4K70
40,"R44, R66",2,27R,Resistor_SMD:R_0603_1608Metric,,Stackpole,RMCF0603FT27R0
41,"R54, R70",2,2R7,Resistor_SMD:R_1206_3216Metric,,Vishay Dale,CRCW12062R70JNEAHP
42,R55,1,1R,Resistor_SMD:R_0603_1608Metric,,Stackpole,RMCF0603FT1R00
43,"R57, R59",2,10K,Resistor_SMD:R_0603_1608Metric,,Murata,NCU18XH103F60RB
44,R68,1,0R,Resistor_SMD:R_0603_1608Metric,DNP,Stackpole,RMCF0603ZT0R00
45,"R69, R71",2,5K10,Resistor_SMD:R_0603_1608Metric,,Stackpole,RMCF0603FT5K10
46,R83,1,10K0,Resistor_SMD:R_0603_1608Metric,DNP,Stackpole,RMCF0603FT10K0
47,SW1,1,EVQ-P7A01P,SWITCHES:SW_SPST_EVQP7A,,Panasonic,EVQ-P7A01P
48,"TP1, TP2, TP3, TP4, TP5, TP6, TP7, TP8, TP9, TP10, TP13, TP15, TP16",13,TestPoint,TestPoint:TestPoint_Pad_D1.5mm,,,
49,U1,1,INA281B2IDBVR,Package_TO_SOT_SMD:SOT-23-5,,Texas Instruments,INA281B2IDBVR
50,U2,1,RP2040,Package_DFN_QFN:QFN-56-1EP_7x7mm_P0.4mm_EP3.2x3.2mm,,Raspberry Pi,SC0914(7)
51,U3,1,SN74LVC1G175DCKR,Package_TO_SOT_SMD:SOT-363_SC-70-6,,Texas Instruments,SN74LVC1G175DCKR
52,U4,1,74LVC1G02SE-7,Package_TO_SOT_SMD:SOT-353_SC-70-5,,Diodes Inc,74LVC1G02SE-7
53,U5,1,SN74LVC1G32DCKR,Package_TO_SOT_SMD:SOT-353_SC-70-5,,Texas Instruments,SN74LVC1G32DCKR
54,"U6, U15, U17",3,LMV358AIDGKR,Package_SO:VSSOP-8_3.0x3.0mm_P0.65mm,,Texas Instruments,LMV358AIDGKR
55,U7,1,TLV7012DSGR,Package_SON:WSON-8-1EP_2x2mm_P0.5mm_EP0.9x1.6mm,,Texas Instruments,TLV7012DSGR
56,U8,1,HIP2210FRTZ-T,TDFN:TDFN-10_EP_2.6x3.0mm_P0.8mm,,Renesas,HIP2210FRTZ-T
57,U9,1,LM5169FDDAR,TI_CONVERTERS:LM5169_POWERPAD_SOIC8,,Texas Instruments,LM5169FDDAR
58,U10,1,UA78M33CKVURG3,Package_TO_SOT_SMD:TO-252-2,,Texas Instruments,UA78M33CKVURG3
59,U11,1,W25Q16JVSNIQ,Package_SO:SOIC-8_3.9x4.9mm_P1.27mm,,Winbond Electronics,W25Q16JVSNIQ
60,U12,1,UA78M05CDCYR,Package_TO_SOT_SMD:SOT-223-3_TabPin2,,Texas Instruments,UA78M05CDCYR
61,U13,1,TLV3201AIDCKR,Package_TO_SOT_SMD:SOT-353_SC-70-5,,Texas Instruments,TLV3201AIDCKR
62,"U14, U16",2,IRS10752LTRPBF,Package_TO_SOT_SMD:SOT-23-6,,Infineon,IRS10752LTRPBF
63,Y1,1,ABLS-12.000MHZ-B2-T,CRYSTALS:Crystal_SMD_HC49-SD,,Abracon,ABLS-12.000MHZ-B2-T
1 # Reference Qty Value Footprint DNP Manufacturer Part Number
2 1 C1, C3, C4, C5, C7, C8, C9, C15, C16, C22, C28, C29, C35, C42, C44, C47, C48, C49, C56, C65, C66, C67, C68, C69, C70, C71, C74, C75, C77, C78, C87 31 0.1U Capacitor_SMD:C_0603_1608Metric Samsung CL10B104KB8NNWC
3 2 C2, C33, C40, C41, C43 5 27p Capacitor_SMD:C_0603_1608Metric Yageo CC0603JRNPO9BN270
4 3 C6, C36, C38, C45, C59, C60, C72, C79, C81, C82 10 0.01U Capacitor_SMD:C_0603_1608Metric Samsung CL10B103KC8NNNC
5 4 C10, C11, C12, C13, C14, C17, C18, C19, C20, C21, C25, C34, C37, C53, C57 15 4.7U Capacitor_SMD:C_1206_3216Metric Murata GRM31CC72A475KE11L
6 5 C23, C24, C26, C27, C30, C32, C52, C63, C64, C73, C76, C83, C86 13 1U Capacitor_SMD:C_0603_1608Metric Samsung CL10B105KA8NNNC
7 6 C31 1 2200p Capacitor_SMD:C_0603_1608Metric Samsung CL10B222KB8NNNC
8 7 C39 1 220p Capacitor_SMD:C_0603_1608Metric Samsung CL10B221JB8NNNC
9 8 C46 1 27p Capacitor_SMD:C_0603_1608Metric DNP Yageo CC0603JRNPO9BN270
10 9 C50, C51, C54, C55 4 100U THT_CAPACITORS:CP_Radial_D10.0mm_P5.00mm RUBYCON 100ZLJ100M10X20
11 10 C80 1 2200p Capacitor_SMD:C_0603_1608Metric DNP Samsung CL10B222KB8NNNC
12 11 C84, C85 2 470p Capacitor_SMD:C_0603_1608Metric KEMET C0603C471J1GAC7867
13 12 C95 1 1000p Capacitor_SMD:C_0603_1608Metric Samsung CL10B102KB8NNNC
14 13 D2, D6, D20 3 SS10PH10-M3/87A Package_TO_SOT_SMD:TO-277A Vishay SS10PH10-M3/87A
15 14 D3, D4 2 V2PM10L-M3/H DIODES:DO-220AA (SMP) VISHAY V2PM10L-M3/H
16 15 D5, D19 2 MSS1P3L-M3/89A DIODES:D_MicroSMP_AK VISHAY MSS1P3L-M3/89A
17 16 D7 1 MMBD7000LT3G Package_TO_SOT_SMD:SOT-23-3 OnSemi MMBD7000LT3G
18 17 J1 1 0430450400 CONNECTORS:0430450400 Molex 0430450400
19 18 J2 1 0430450822 CONNECTORS:0430450822 Molex 0430450822
20 19 J3, J4, J5 3 S2B-XH-A-1 CONNECTORS:S2B-XH-A-1 JST S2B-XH-A-1
21 20 J6 1 GSB1C41110SSHR CONNECTORS:GSB1C41110SSHR Amphenol ICC GSB1C41110SSHR
22 21 L1 1 330U SMD_INDUCTORS:VLS6045EX TDK VLS6045EX-331M
23 22 L2 1 22U SMD_INDUCTORS:PQ2617BHA Bourns PQ2617BHA-220K
24 23 Q1 1 DMG2301L-7 SOT:SOT-23-3 Diodes Inc DMG2301L-7
25 24 Q2, Q7, Q11 3 DMG2302UK-7 SOT:SOT-23-3 Diodes Inc DMG2302UK-7
26 25 Q3, Q4 2 BSZ300N15NS5ATMA1 DFN_QFN:INFINEON_TSDSON-8-25 INFINEON BSZ300N15NS5ATMA1
27 26 Q5, Q9 2 TK7R7P10PL,RQ Package_TO_SOT_SMD:TO-252-2 Toshiba TK7R7P10PL,RQ
28 27 Q10 1 SSM6N815R,LF TSOP_PACKAGES:TSOP_6_2.5MM WIDTH TOSHIBA SSM6N815R,LF
29 28 Q12 1 MBT3946DW1T1G Package_TO_SOT_SMD:SOT-363_SC-70-6 OnSemi MBT3946DW1T1G
30 29 R1, R3, R7, R9, R12, R16, R26, R38, R43, R46, R50, R56, R58, R75, R79, R82, R86, R90, R94, R97 20 10K0 Resistor_SMD:R_0603_1608Metric Stackpole RMCF0603FT10K0
31 30 R2 1 470K Resistor_SMD:R_0603_1608Metric Stackpole RMCF0603FT470K
32 31 R4, R11, R15, R20, R30, R31, R39, R49, R72, R73, R100, R101 12 1K00 Resistor_SMD:R_0603_1608Metric Stackpole RMCF0603FT1K00
33 32 R5, R28, R41, R53, R63, R78 6 47K0 Resistor_SMD:R_0603_1608Metric Stackpole RMCF0603FT47K0
34 33 R10, R18, R22, R33, R45, R47, R51, R65, R92, R96 10 100R Resistor_SMD:R_0603_1608Metric Stackpole RMCF0603FT100R
35 34 R14, R23, R27, R37, R40, R60, R61, R88, R89 9 100K Resistor_SMD:R_0603_1608Metric Stackpole RMCF0603FT100K
36 35 R19, R21, R25, R62, R77 5 10R Resistor_SMD:R_0603_1608Metric Stackpole RMCF0603FT10R0
37 36 R24, R29 2 0R006 SMD_RESISTORS:CRE_2512_High_ohm Bourns CRE2512-FZ-R006E-3
38 37 R32, R64, R67 3 20K0 Resistor_SMD:R_0603_1608Metric Stackpole RMCF0603FT20K0
39 38 R34 1 13K0 Resistor_SMD:R_0603_1608Metric Stackpole RMCF0603FT13K0
40 39 R36 1 4K70 Resistor_SMD:R_0603_1608Metric Stackpole RMCF0603FT4K70
41 40 R44, R66 2 27R Resistor_SMD:R_0603_1608Metric Stackpole RMCF0603FT27R0
42 41 R54, R70 2 2R7 Resistor_SMD:R_1206_3216Metric Vishay Dale CRCW12062R70JNEAHP
43 42 R55 1 1R Resistor_SMD:R_0603_1608Metric Stackpole RMCF0603FT1R00
44 43 R57, R59 2 10K Resistor_SMD:R_0603_1608Metric Murata NCU18XH103F60RB
45 44 R68 1 0R Resistor_SMD:R_0603_1608Metric DNP Stackpole RMCF0603ZT0R00
46 45 R69, R71 2 5K10 Resistor_SMD:R_0603_1608Metric Stackpole RMCF0603FT5K10
47 46 R83 1 10K0 Resistor_SMD:R_0603_1608Metric DNP Stackpole RMCF0603FT10K0
48 47 SW1 1 EVQ-P7A01P SWITCHES:SW_SPST_EVQP7A Panasonic EVQ-P7A01P
49 48 TP1, TP2, TP3, TP4, TP5, TP6, TP7, TP8, TP9, TP10, TP13, TP15, TP16 13 TestPoint TestPoint:TestPoint_Pad_D1.5mm
50 49 U1 1 INA281B2IDBVR Package_TO_SOT_SMD:SOT-23-5 Texas Instruments INA281B2IDBVR
51 50 U2 1 RP2040 Package_DFN_QFN:QFN-56-1EP_7x7mm_P0.4mm_EP3.2x3.2mm Raspberry Pi SC0914(7)
52 51 U3 1 SN74LVC1G175DCKR Package_TO_SOT_SMD:SOT-363_SC-70-6 Texas Instruments SN74LVC1G175DCKR
53 52 U4 1 74LVC1G02SE-7 Package_TO_SOT_SMD:SOT-353_SC-70-5 Diodes Inc 74LVC1G02SE-7
54 53 U5 1 SN74LVC1G32DCKR Package_TO_SOT_SMD:SOT-353_SC-70-5 Texas Instruments SN74LVC1G32DCKR
55 54 U6, U15, U17 3 LMV358AIDGKR Package_SO:VSSOP-8_3.0x3.0mm_P0.65mm Texas Instruments LMV358AIDGKR
56 55 U7 1 TLV7012DSGR Package_SON:WSON-8-1EP_2x2mm_P0.5mm_EP0.9x1.6mm Texas Instruments TLV7012DSGR
57 56 U8 1 HIP2210FRTZ-T TDFN:TDFN-10_EP_2.6x3.0mm_P0.8mm Renesas HIP2210FRTZ-T
58 57 U9 1 LM5169FDDAR TI_CONVERTERS:LM5169_POWERPAD_SOIC8 Texas Instruments LM5169FDDAR
59 58 U10 1 UA78M33CKVURG3 Package_TO_SOT_SMD:TO-252-2 Texas Instruments UA78M33CKVURG3
60 59 U11 1 W25Q16JVSNIQ Package_SO:SOIC-8_3.9x4.9mm_P1.27mm Winbond Electronics W25Q16JVSNIQ
61 60 U12 1 UA78M05CDCYR Package_TO_SOT_SMD:SOT-223-3_TabPin2 Texas Instruments UA78M05CDCYR
62 61 U13 1 TLV3201AIDCKR Package_TO_SOT_SMD:SOT-353_SC-70-5 Texas Instruments TLV3201AIDCKR
63 62 U14, U16 2 IRS10752LTRPBF Package_TO_SOT_SMD:SOT-23-6 Infineon IRS10752LTRPBF
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Powercore-V2.0 Motherboard/KiCAD/POWERCORE-V2.0_MOTHERBOARD.kicad_pro
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@ -45,7 +45,7 @@
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Powercore-V2.0 Motherboard/KiCAD/Powercore-V2.0_Motherboard.kicad_prl
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@ -64,7 +64,11 @@
39,
40
],
<<<<<<< Updated upstream
"visible_layers": "fffffff_ffffffff",
=======
"visible_layers": "000d078_ffffffe1",
>>>>>>> Stashed changes
"zone_display_mode": 0
},
"meta": {

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